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Cut two rectangles of cotton fabric, each 11x7 inches. For extra protection, add a third layer and sew as if it’s only two. Quilting cotton or high quality sheets work great!
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Place one rectangle over the other, with “good” side of fabric facing to the middle. Sew 5/8” seam along one long edge.
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Separate the two pieces and lay flat. Press (iron) seam to one side (pick the side that will end up as the inner lining and press in that direction).
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Turn over so seam is on underside. Top stitch next to the seam on the inner (lining) side.
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Fold in half along the seam. Sew a 5/8” seam along the bottom edge (parallel to your first seam).
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Turn inside out and press nice and flat.
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Fold side edge over 3/8”. Fold again, this time 5/8”. Press flat and pin. Repeat on other side.
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Stitch near inside edges of your folds.
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Repeat steps 7-8 on opposite side.
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Fold mask in half widthwise. Stitch an angled seam at bottom inner corner which is 5/8” away from the point of the corner. This will be your chin dart.
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Unfold mask. Thread ties through side channels. Fasten your tie onto a large safety pin in order to thread easily. You will need two ties, about 30” long each if you are using ties without stretch.
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Your mask is finished! Tighten/scrunch to fit. Wear with the mask to fit snugly with the dart at your chin. Wash often in hot water.